Necessity of energy saving renovation

As an indispensable equipment for production enterprises, air compressors often consume a large amount of electricity in industrial and mining enterprises, and often account for 50% of the electricity consumption of the whole plant. Its high operating energy consumption cost virtually increases the operation of the enterprise Cost; more seriously, the selection of the air compressor system is old, the index deviates from the actual (too large or small), the main engine is worn, the parallel supply of low-power multiple devices, the unreasonable pipeline layout, multi-point leakage, etc. Can cause huge energy waste...

Transformation method

1. Screw air compressors replace piston air compressors

Compared with traditional piston compressors, screw air compressors have the advantages of simple structure, small size, high reliability, stability, and simple maintenance...

2. Adopt high performance compressor

According to different working conditions, the use of high-performance centrifugal compressors, permanent magnet variable frequency screw air compressors or permanent magnet variable frequency two-stage air compressors is conducive to energy saving. At present...

3. Air compressor pipeline control leakage

Generally speaking, the average leakage of compressed air in factories is as high as 20~30%, so the important work of energy saving is to control leakage.

The leak points include: all pneumatic tools, hoses, joints, valves, a small hole of 1 square...

Leaks in factories typically account for 10% to 30% of gas supply, and can be as high as 50% in poorly managed factories

Air leaks cause power loss

4. Pressure drop management

Unreasonable pipeline planning, corrosion of the inner wall of the pipeline, and small selection of the pipe diameter will all cause pressure loss in the process of gas transportation...

5. Pressure requirements of gas equipment

In the case of ensuring production, the exhaust pressure of the air compressor should be adjusted as low as possible, or a model with matching pressure should be selected...

6. Centralized Control

The centralized linkage control of the air compressor can automatically start/stop the air compressor according to the actual gas consumption, and change the stop sequence ...

7. Reduce the intake air temperature of the air compressor

Because the internal temperature of the general air compressor station is higher than that of the outdoor, outdoor gas extraction can be considered. Do a good job in equipment maintenance...